Cutting damage claims and load time across a multi-site grocery network
3D load planning for mixed-pallet orders shipped out of multiple regional distribution centres

These figures match the published metrics on the Predictim Packer product page — this walkthrough is a composite scenario, not a specific engagement.
3D load planning for mixed-pallet orders shipped out of multiple regional distribution centres
Segment: Multi-site grocery distribution
When several distribution centres each run independent, manual load-planning processes, there's no consistent standard for stacking, weight distribution, or intermodal sequencing. Loaders make stacking calls on the floor, under time pressure, with no way to check a plan against real weight-cap or load-balance constraints before it leaves the dock. The typical result: uneven container utilisation between sites, frequent re-stacks mid-shift when orders change, and a steady stream of damage claims traced back to unstable or overloaded pallets.
How the deployment was structured

One solver, every site
Predictim Packer replaces site-specific spreadsheets with a single 3D bin-packing engine, so every DC plans against the same weight, stacking, and load-balance constraints.
Pallet build sheets, not judgment calls
Automated pallet build sheets specify picking sequence and stack order, so floor staff execute a validated plan instead of estimating on the spot.
Container plans keyed to unloading order
For cross-border legs, container loads are sequenced against destination unloading order and customs documentation, cutting handling at intermodal transfer points.
Re-planning without a restart
When inbound orders change mid-shift, plans are re-optimised incrementally rather than rebuilt from zero — the scenario that otherwise causes the most rushed, error-prone re-stacking.
Standardising on one solver across every site turns load planning from a per-site judgment call into a repeatable, auditable process — the shift Predictim Packer is designed to produce for any multi-site loading operation.
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